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Nortek DCC Advocates Adaptable Cooling Designs for Rising AI Rack Densities

DataNews Editorial Team

Image source: primary source

Nortek Data Center Cooling has outlined its approach to AI-era thermal management, favouring configurable, upgradeable and hybrid cooling architectures over fixed standard designs. In an interview, CTO Thomas Steen highlighted liquid cooling and rear-door heat exchangers as part of a practical transition path for existing data centers.

Highlights
  • Nortek DCC is positioning configurable and upgradeable cooling systems as an alternative to fixed standard designs for AI workloads.
  • The interview cites rack densities rising from rarely above 120 kW three years ago to routinely above 300 kW today, measured as IT load.
  • One-megawatt racks are presented as a future prospect, not as evidence of deployed systems.
  • Hybrid cooling, including rear-door heat exchangers, is presented as a transition option for legacy data centers.
  • The material is a supplier’s technology position and does not disclose a specific project, contract, deployment schedule or delivery volume.

Nortek Data Center Cooling has set out a cooling strategy centred on adaptability as AI workloads raise rack thermal densities beyond the assumptions of conventional air-cooled designs.

The supplier argues that rigid, standardised cooling projects can become obsolete quickly as density requirements change. Its C-Force™ framework is intended to involve Nortek DCC engineers alongside the customer through design, implementation and operation, with systems configured for later adaptation and expansion.

In the interview, Steen pointed to a sharp change in rack-density expectations. Racks rarely exceeded 120 kW three years ago, according to the figures cited in the article, while they now routinely exceed 300 kW of IT load. One-megawatt racks were described as a future prospect rather than an operating deployment.

For legacy facilities, Nortek DCC identified hybrid cooling approaches, including rear-door heat exchangers, as a practical bridge between conventional air cooling and more extensive liquid-cooling infrastructure. Such approaches could allow operators to address higher-density deployments without immediately replacing all existing cooling infrastructure.

The discussion also links cooling design to resource use. The source cites large air-cooled data centers as consuming up to 5 million gallons of water per day and refers to a projected 56% gap in global freshwater supply by 2030. However, the available material does not provide the methodology, geography or underlying sample for either estimate.

The interview does not announce a data-center project, customer contract, deployment timetable or supply volume. Its significance is instead as an indication of technology demand: cooling suppliers may face increasing demand for modular systems that enable phased migration from air cooling to liquid cooling, particularly in operating facilities where a full infrastructure replacement is difficult.

Why It Matters

Rising AI rack densities are making heat rejection a primary constraint on data-center expansion. Nortek DCC’s position reflects a broader shift toward liquid and hybrid cooling architectures that can scale over time, support retrofits, and manage lifecycle cost where full infrastructure replacement is difficult.

Sources

This article was prepared by the DataNews editorial team based on the sources listed above.